late at night 11 Point, Meiyang receive A new email prompt popped up suddenly in the email address. The sender is California, USA certain Procurement Director of High-end Home Brands Anderson, the other party wrote in the email: "Search on Google Borosilicate glass cupWhen it comes to suppliers, your company’s innovative process cases shine our eyes. We urgently need to customize a batch of artistic high borosilicate glass cups. The attachment is the design artwork and look forward to cooperation. ”
Click on the attachment, exquisite design drawings show unique challenges — The cup body adopts a double-layer hollow carving design, the inner layer needs to be decorated with gold foil, and it is required to be able to withstand it - 20℃ to 120Changes in temperature difference of ℃. The next morning,Sunny Glassware Convene a meeting immediately, Factory Master Lao Zhou frowned and said:"Holved carving requires precise control of the glass flow rate during high-temperature molding. The embedding of gold foil is more likely to lose its luster due to high-temperature oxidation, which is no less difficult than embroidering on glass."
But the team did not back down. Use it first for the design team 3D Model and simulate the product structure, adjust the density of the hollow pattern to ensure strength; factory Try to replace gold foil with special alloy sheets and develop "Low-temperature segmented embedding method" completes the decoration in the semi-solidified state of glass; to solve the temperature difference problem, engineers soaked in the laboratory for two consecutive weeks and adjusted 13 After the secondary raw material formula, I finally found the most suitable trace element ratio.
However, new problems arose during the trial production process. The hollowed-out part of the first batch of samples showed fine cracks, and the pass rate was insufficient 30%. 美阳 I led the team to analyze day and night and found that it was caused by uneven heat dissipation of the mold. Emergency contact the mold supplier, use new thermal conductive materials to remade the mold, and add infrared thermal imaging monitoring during the blowing process to adjust the temperature in real time.
go through 10 The day's repeated debugging, when the crystal clear glass sample is placed Anderson In front of him, the rigorous procurement director smiled in surprise. "This is completely beyond our expectations!"Anderson In the video conference, excitedly said, "Especially the fusion of gold foil and glass has both artistic and practicality."
final, Sunny Glassware Successfully won this value 200 Order of ,000. On the day of delivery,Anderson Send a video: "This batch of cups was a great success at the Los Angeles Home Furnishing Exhibition, and many customers asked the manufacturer. We look forward to working with Meiyang Glass products Establish long-term cooperation!” From Google search to order landing, this cooperation across the Pacific is not only a victory for Meiyang’s technical strength, but also a vivid portrayal of China’s manufacturing craftsmanship spirit.
